Longway Smart Welding Robot

• After-sales Service: 24/7
• Warranty: 1 Year
• Muscle Size: >31kg
• Certification: ISO, CE
• Control Mode: Point to Point Control
• Drive Mode: Mechanical
• Model NO.: LONGWAY-2023
• Condition: New
• Application: Welding
• Payment: T/T L/C
• Dimension L*W*H: Area Occupied During Storage: 1280*1040*1180mm
• Weight: About 25kg
• Welding Type: Gas Shielded Arc Welding (CO2/Mixed Gas)
• Adapted Welding Type: Fillet Weld, Butt Weld, Circular Arc Weld
• Specification of Welding Machine: According to Plate Thickness 350A/500A
• Mechanical Arm: Six-Axis Collaborative Mechanical Arm
• Max Working Range: 922mm
• Repeated Positioning Accuracy: 0.02mm
• Programming Mode: Drag Teaching, Human-Computer Interface Interactiv
• Software Interface: Welding Process Management, Setting, Calling and S
• Production Operation: According to The Interface Operation Process, Huma
• Transport Package: Export Sea-Worthy Package
• Specification: 1280*1040*1180
• Trademark: MESCO STEEL
• Origin: Liaoning
• HS Code: 8515312000
• Production Capacity: 200pieces Per Month

Product Description

Application Areas

The newly developed portable welding robot by Longway Intelligence is "flexible and versatile", mainly suitable for lightweight mobile welding for steel structures in ship manufacturing, steel structure industry, general equipment manufacturing industry (such as shot blasting machine equipment, dust removal and environmental protection equipment), narrow semi-enclosed spaces, etc.

Product Function

 

The advantage of this welding robot is that it can efficiently and flexibly solve welding production problems by moving automatically. Having the characteristics of diversified types and specifications of parts that can be processed, it is suitable for: small batches of multi-variety parts, non-standard customized parts, and parts with low dimensional accuracy. The collaborative robot adopts a drag programming mode, which greatly reduces the programming difficulty, and the technical level required by the operator, especially when the welding space is limited, the robot posture can be flexibly adjusted.


1. Applicable types of the welding seam: horizontal angled, right angled, flat and transverse, straight, circular, and wrap angled. Multi-layer and multi-pass welding can be performed when the application conditions are met.



2. Working method: The robotic arm can be placed upright, sideways, inverted, etc. at any angle. It is equipped with a magnetic base that can be adsorbed on the component or device surface. It can be manually dragged to the welding position, and the robot will automatically weld and process.

Product advantages

 

• The six-degree-of-freedom robot is portable and mobile, with comprehensive equipment functions, simple programming and operation, digital management of the welding process, stable and reliable welding quality. Ordinary operators can be put into operation with simple training, and one person can operate multiple robots at the same time.
• The operation is simple and labor saving. Computers, tablets or mobile phones can be connected to the APP system. Friendly human-computer interaction interface, drag-free programming, full touch operation.
• Automatic management of welding process: Through human-computer interaction and system establishment, the welding process database is optimized, and cloud support is used to automatically generate welding process parameters, which greatly reduces the technical and skill requirements for operators , and can partially replace some skilled welders.

Main component composition

 

The smart welding robot mainly consists of: wire feeder, electric control box, transport trolley, water-cooled welding machine, and robot unit.
The robot unit includes: mechanical arm, welding gun, adsorption device, etc. The adsorption device is a permanent magnetic base, which has a simple structure and is easy to operate when placed upright. The adsorption area required for structural parts is small. It can be placed vertically, sideways, or inverted at any angle.

The appearance of the smart welding robot is as following:  



The picture of mechanical arm unit is as following:

Main technical parameters

 

Overall technical parameters
 

No.	Items	Technical parameter	Notes
1	Dimension L*W*H	Area occupied during storage: 1280*1040*1180mm
2	Weight (kg)	Total weight:About 25kg
3	Welding type	Gas shielded arc welding (CO2/mixed gas)
4	Adapted welding type	Fillet weld, Butt weld, Circular arc weld
5	Specification of welding machine	According to plate thickness 350A/500A
6	Mechanical arm	Six-axis collaborative mechanical arm
		Max working range:922mm
		Repeated positioning accuracy:±0.02mm
7	Programming mode	Drag teaching, human-computer interface interactive programming
8	Software interface	Welding process management, setting, calling and storage.
		Production operation: According to the interface operation process, human-machine collaboration and efficient programming.

Robot parameters
 

No.	Items	FR5
1	Load	5kg
2	Max working range	922mm
3	Repeated positioning accuracy	±0.02mm
4	Joint activity range (soft spacing)	1 axis :  +175  -175; 2 axis :  +85    -265; 3 axis :  +160  -160; 4 axis :  +85    -265; 5 axis :  +175    -175; 6 axis :  +175  -175;
5	Joint activity range (hard spacing)	1 axis :  +179   -179; 2 axis :  +89     -269; 3 axis :  +162     -162; 4 axis :  +89     -269; 5 axis :  +179   -179; 6 axis :  +179   -179;
6	Joint max speed	180 degree/s
7	Protection grade	IP54
8	Noise	<65db
9	Installation direction	Any direction
10	Input/output	Power supply (24V, 1.5A) Digital IO,Analog IO, TCP/IP communication
11	Operating temperature	0-45ºC

Welding source technical parameters of the welding machine
 

No.	Welding source	Dimension	Titanmig X5
1	Rated input voltage	V	3~380VAC±20%
2	Rated input capacity	KVA	24
3	Power factor		0.94
4	Output characteristics		CV
5	Rated output current	A	500
6	Rated output voltage	V	39
7	DEVICENET interface		Yes (Robot models require the optional robot adapter box)
8	Analog communication interface		Yes
9	Rated duty cycle	%	60
10	Unload Voltage	V	73
11	Output voltage range	V	12-45
12	Output current range	A	30-500
13	Enclosure protection class		IP23S
14	Insulation grade		H

Operation interface

Equipment operation procedure

 

1. Move the portable welding transport trolley near the work area.

2. Manually lift the welding robot arm unit and send it to the work area. After placing it stably, turn on the adsorption switch to fix the robot arm unit.

3. According to the workpiece welding requirements, the robot is dragged and programmed to operate and calibrate the points on the flat plate.

4. After completing the programming, verify the operation of the robot action program.  

5. After the program is verified to be running normally, start the welding machine and perform welding work on the workpiece.

6. After the workpiece is welded, repeat the above steps for the next workpiece welding operation.
 

Product configuration list

 

Device name	Specification	Piece	Unit	Condition	Remarks
Welding mechanical arm	Six-axis collaborative mechanical arm	1	Set	Normal	Cable 3.5m (within 10m can be customized)
Water cooled welding machine	Fabricated by Longway	1	Set	Normal	5m negative cable is included (customizable)
Welding gun	Fabricated by Longway	1	Set	Normal	3.5m composite cable is included (within 5m can be customized)
Wire feeder	Fabricated by Longway	1	Set	Normal	5m composite cable is included (customizable)
Electric control cabinet	Fabricated by Longway	1	Set	Normal	Electrical apparatus elements and pipe fittings are included
Welding source	Fabricated by Longway	1	Set	Normal	500A/380V
Magnetic base	Fabricated by Longway	1	Set	Normal
Tablet PC	windows10	1	Set	Normal	256G
Software system	Fabricated by Longway	1	Set	Normal	Smart welding process software system
Update service	Can be upgraded to a quick-plug magnetic base