Customization: | Available |
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Type: | Steel Plate |
Standard: | ASTM, AISI, GB, JIS, DIN, BS |
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JSC270D is an EN 10130 DC03-equivalent cold-rolled steel coil optimized for deep drawing applications. With exceptional formability and consistent mechanical properties, it enables high-yield manufacturing of intricate geometries in door inners and fuel containment systems while reducing material waste by 15-20% versus conventional steels.
Material Standards
EN 10130 DC03 JIS G 3141 SPCD ASTM A1008 CS Type B
Quality Systems:
IATF 16949 ISO 14271 (Weldability) IMDS 3.0 Compliant
Eco-Compliance:
REACH SVHC-Free RoHS 3
Parameter | Value |
---|---|
Tensile Strength | 340-410 MPa |
Yield Strength (Rp0.2) | 180-260 MPa |
Elongation (A80) | ≥38% |
Strain Hardening (n) | ≥0.22 |
Plastic Anisotropy (r) | ≥1.8 |
Thickness Range | 0.5-2.0 mm (±0.03 mm tolerance) |
Coil Dimensions | ID: 508/610 mm; Width: 800-1,850 mm |
Surface Finish | Oiled (0.8-1.2 g/m²), Class A |
Deep Drawing Capability: Achieves LDR ≥2.2 (Limiting Drawing Ratio) for fuel tank domes without cracking.
Edge Stretching: 25% higher stretch flangeability vs. DC01 grades (HEC ≥0.45).
Stamping Yield: >98% success rate in complex door inner panels (60° undercut angles).
Weld Consistency: Stable resistivity (45 nΩ·m) enables 600+ spot welds/hour at 7.2 kA.
Paint Adhesion: Ra 0.8-1.2 μm profile ensures Class A coating appearance.
Hemming Integrity: Zero flaking in 180° tight hems for door panel edges.
Property | JSC270D | DC01 Equivalent | Improvement |
---|---|---|---|
Drawing Depth (Dome) | 65 mm | 52 mm | +25% |
Springback Angle | ≤0.8° | ≥1.5° | ↓47% |
Scrap Rate | 1.2% | 4.5% | ↓73% |
Tool Wear Life | 500,000 cycles | 300,000 cycles | +67% |
Component: Front door inner structure
Thickness: 0.8 mm
Results:
Weight Reduction: 1.8 kg/door vs. 1.2 mm aluminum
Dimensional Accuracy: ±0.15 mm after hemming
Corrosion Resistance: Passed 120-cycle VDA 621-415 test
Component: Asymmetric tank shell
Thickness: 1.2 mm
Results:
Permeability: <0.5 g/day (CE10 fuel, 40ºC)
Crush Resistance: Withstands 50 kN top load
Weld Seam Integrity: 0 leaks at 35 kPa pressure test
Process | Technology |
---|---|
Steelmaking | BOF → RH Degassing |
Rolling | 6-Stand Tandem Mill + Skin Pass |
Annealing | Continuous Galvanizing Line (CGL) |
Delivery | ETL inspected, VAP protected |
Recycled Content: ≥30%
Carbon Footprint: ≤1.6 tCO2/t (ISO 14064 certified)
Circular Economy: 100% recyclable with JIS G 2401 compliance
Door Panel Mastery: Enables 0.6 mm ultra-thin designs with 45% stiffness increase
Fuel System Safety: Certified to SAE J30 R9 permeation standards
Cost Leadership: Saves $14.50/vehicle vs. aluminum solutions
Green Manufacturing: 35% lower press energy consumption
Forming Simulation: AutoForm® feasibility analysis for complex draws
Tooling Optimization: Wear-resistant coating specifications for dies
Prototype Testing: In-house 1,500-ton servo press trials
Contact our Automotive Steel Team for:
1 Material samples 2 DFM guidelines 3 On-site stamping trials
*JSC270D: Where deep drawing complexity meets mass-production perfection.*