Customization: | Available |
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Type: | Steel Plate |
Standard: | ASTM, AISI, GB, JIS, DIN, BS |
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AH36/Z35 is a classification society-certified high-strength hot-rolled steel plate specifically designed for critical hull structures. Compliant with IMO CSR-H standards, it delivers superior load-bearing capacity and corrosion resistance for bulk carrier side shells exposed to dynamic wave loads and abrasive cargo impacts.
Classification Society Approvals:
ABS BV DNV GL CCS LR (Full set of mill certificates)
International Standards:
EN 10225 / ASTM A131 / JIS G 3106
Special Certification: Z35 (Through-thickness performance, guaranteed for >35% reduction of area)
Parameter | Value |
---|---|
Yield Strength (min) | 355 MPa |
Tensile Strength | 490-620 MPa |
Elongation (A50, min) | 21% |
Impact Toughness (CVN) | -20ºC: ≥46 J (Longitudinal) |
-40ºC: ≥34 J (Transverse) | |
Thickness Range | 6-100 mm (±0.3 mm tolerance) |
Plate Dimensions | Width: 1,500-4,500 mm; Length: 6-18 m |
Surface Quality | Class A (Per ISO 630) |
Wave Load Resistance: Withstands cyclic stresses exceeding 10^7 fatigue cycles (DNV RP-C203 verified).
Collision Protection: Absorbs 15% more energy than standard AH32 plates during grounding simulations.
Salt Spray Performance: Zn-Al-Mg coating option extends service life to 25 years (vs. 15 years for uncoated).
Cargo Abrasion Resistance: HV 150 surface hardness minimizes pitting from iron ore/coal impacts.
Weldability: CET ≤0.42% enables high-speed submerged arc welding (SAW) at 2.5 kJ/mm without preheat (thickness ≤25 mm).
Cold Forming: Minimum bend radius of 2.5×t for shell curvature shaping.
Property | AH36/Z35 | Standard AH36 |
---|---|---|
Yield Strength | 355-390 MPa | 355 MPa (min) |
Z-Direction Ψ | ≥35% | Not guaranteed |
Corrosion Rate | 0.05 mm/year | 0.15 mm/year |
Plate Weight Saving | 18% (vs. same load) | Baseline |
Structure: Side shell plating (thickness: 28 mm)
Material Consumption: 850 MT AH36/Z35
Verified Benefits:
Weight Reduction: 153 MT vs. AH32 → Increased cargo capacity
Maintenance Cost: 30% lower coating repair frequency
Structural Integrity: 0 crack reports after 5-year heavy ore service
Production Process: EAF → LF Refining → TMCP (Accelerated Cooling)
Delivery: Shot-blasted & primed (SSPC-SP10) with protective film
Eco-Profile: 28% recycled scrap; Carbon footprint ≤1.2 tCO2/t
Traceability: Blockchain-based material passports (ClassNK SEA CARD)
Regulatory Compliance: Meets IMO GBS Tier III requirements
Cost Efficiency: Reduces steel weight by 18% → $12/ton saved in fuel/year
Risk Mitigation: Z35 certification prevents lamellar tearing in stiffener joints
Global Stock: Pre-production at Jiangyin/Posco/SSAB mills
FE Analysis: Hull stress optimization for ore loading conditions
Welding Procedure Specification (WPS): Certified for robotic gantry lines
Corrosion Mapping: Predictive maintenance planning with AI tools
Contact our Marine Steel Solutions Team for test reports, cutting layouts, or joint class approval!
*AH36/Z35: Where maritime legacy meets next-gen hull resilience.*