Max Working Range: | 922mm |
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Mechanical Arm: | Six-Axis Collaborative Mechanical Arm |
Repeated Positioning Accuracy: | 0.02mm |
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The newly developed portable welding robot by Longway Intelligence is "flexible and versatile", mainly suitable for lightweight mobile welding for steel structures in ship manufacturing, steel structure industry, general equipment manufacturing industry (such as shot blasting machine equipment, dust removal and environmental protection equipment), narrow semi-enclosed spaces, etc.
The advantage of this welding robot is that it can efficiently and flexibly solve welding production problems by moving automatically. Having the characteristics of diversified types and specifications of parts that can be processed, it is suitable for: small batches of multi-variety parts, non-standard customized parts, and parts with low dimensional accuracy. The collaborative robot adopts a drag programming mode, which greatly reduces the programming difficulty, and the technical level required by the operator, especially when the welding space is limited, the robot posture can be flexibly adjusted.
1. Applicable types of the welding seam: horizontal angled, right angled, flat and transverse, straight, circular, and wrap angled. Multi-layer and multi-pass welding can be performed when the application conditions are met.
The smart welding robot mainly consists of: wire feeder, electric control box, transport trolley, water-cooled welding machine, and robot unit.
Overall technical parameters
No. | Items | Technical parameter | Notes | |
1 | Dimension L*W*H |
Area occupied during storage: 1280*1040*1180mm | ||
2 | Weight (kg) | Total weight:About 25kg | ||
3 | Welding type | Gas shielded arc welding (CO2/mixed gas) |
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4 | Adapted welding type | Fillet weld, Butt weld, Circular arc weld | ||
5 | Specification of welding machine | According to plate thickness 350A/500A |
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6 | Mechanical arm | Six-axis collaborative mechanical arm | ||
Max working range:922mm | ||||
Repeated positioning accuracy:±0.02mm | ||||
7 | Programming mode | Drag teaching, human-computer interface interactive programming | ||
8 | Software interface |
Welding process management, setting, calling and storage. | ||
Production operation: According to the interface operation process, human-machine collaboration and efficient programming. | ||||
No. | Items | FR5 |
1 | Load | 5kg |
2 | Max working range | 922mm |
3 | Repeated positioning accuracy | ±0.02mm |
4 | Joint activity range (soft spacing) |
1 axis : +175 -175; 2 axis : +85 -265; 3 axis : +160 -160; 4 axis : +85 -265; 5 axis : +175 -175; 6 axis : +175 -175; |
5 | Joint activity range (hard spacing) |
1 axis : +179 -179; 2 axis : +89 -269; 3 axis : +162 -162; 4 axis : +89 -269; 5 axis : +179 -179; 6 axis : +179 -179; |
6 | Joint max speed | 180 degree/s |
7 | Protection grade | IP54 |
8 | Noise | <65db |
9 | Installation direction | Any direction |
10 | Input/output | Power supply (24V, 1.5A) Digital IO,Analog IO, TCP/IP communication |
11 | Operating temperature | 0-45ºC |
No. | Welding source | Dimension | Titanmig X5 |
1 | Rated input voltage | V | 3~380VAC±20% |
2 | Rated input capacity | KVA | 24 |
3 | Power factor | 0.94 | |
4 | Output characteristics | CV | |
5 | Rated output current | A | 500 |
6 | Rated output voltage | V | 39 |
7 | DEVICENET interface | Yes (Robot models require the optional robot adapter box) | |
8 | Analog communication interface | Yes | |
9 | Rated duty cycle | % | 60 |
10 | Unload Voltage | V | 73 |
11 | Output voltage range | V | 12-45 |
12 | Output current range | A | 30-500 |
13 | Enclosure protection class | IP23S | |
14 | Insulation grade | H |
1. Move the portable welding transport trolley near the work area.
Device name | Specification | Piece | Unit | Condition | Remarks |
Welding mechanical arm | Six-axis collaborative mechanical arm | 1 | Set | Normal | Cable 3.5m (within 10m can be customized) |
Water cooled welding machine | Fabricated by Longway | 1 | Set | Normal | 5m negative cable is included (customizable) |
Welding gun | Fabricated by Longway | 1 | Set | Normal | 3.5m composite cable is included (within 5m can be customized) |
Wire feeder | Fabricated by Longway | 1 | Set | Normal | 5m composite cable is included (customizable) |
Electric control cabinet | Fabricated by Longway | 1 | Set | Normal | Electrical apparatus elements and pipe fittings are included |
Welding source | Fabricated by Longway | 1 | Set | Normal | 500A/380V |
Magnetic base | Fabricated by Longway | 1 | Set | Normal | |
Tablet PC | windows10 | 1 | Set | Normal | 256G |
Software system | Fabricated by Longway | 1 | Set | Normal | Smart welding process software system |
Update service | Can be upgraded to a quick-plug magnetic base |